ThunderRogue
Active Member
Many times the battery will charge full but when placing a demand on it that shows the bigger voltage drop. And in your case (as with most) a dead or shorted cell proven by a load tested.the 1995 flhtcui the battery was showing full charge 13.4 volts and would turn over the motor with the bypass button on the starter. but if you used the starter button on handle bars it would not start. the only thing I could guess was that the electrical load on the ignition was just enough to not power the starter relay fully with the extra electrical load. which lead me to think the battery had a weak cell. it was driving me crazy until I dropped a new battery in.
As I mentioned, always pull the battery and have it load tested first when trying to solve starting problems. Also made sure all contact points on all the cables are clean and tight.