I didn't explain very well, did I
small3d015
, when I wrote 'original', I meant to me, not to the bike (opps, sorry!!). The camshaft (Andrews EV27 and the Torrington bearing were present when I opened everything up a few weeks ago -- added by someone prior to my purchasing the bike (two other owners I know of). The pinion gear - not sure who put that in, was the only gear to have the red mark(s) - one was similar to others I have seen (factory placed) the other was thin and slightly lighter red (sortof pink) but was barely noticeable, farther away from the teeth of the gear. The cam had no marks on it anywhere - and believe me, I checked.
There also was a different piston not OEM part (which I replaced - along with the rings when I had the cylinders bored out). I used the valves present but had them and the seats reground -- putting in new valve seats but using the same springs and keepers. I did replace Crane Hydraulic lifters for the HD brand lifters which the previous owner had installed although he said the others were not causing problems.
Regarding the adjustable Pushrods - I'm not sure who put them in or what brand they are :dknow, I did measure with a caliper 1 inch (and I counted twice!!). There are 18 threads per inch!!! I even recounted today - still 18 :s (I know from all I have read and even other pushrods I have seen, they are
different). Also, not sure if this is odd, but the exhaust rods are black and the others are aluminum in color. The shaft nut is 3/8" and locking/jam nut is 7/16". I have asked several people and googled every combination I can come up with but still can't figure out who made them.
BUT I HAVE GREAT NEWS, (I think/hope)
For some reason, after the squash test (no the valves in the rear cylinder did not hit the piston and the front intake well...), I was checking the tpi on the pushrods and decided to evaluate all 4 rods extensively. THE INTAKE ROD OF THE FRONT CYLINDER WAS BROKEN - JUST A SMALL PIECE (not where the locking nut would be) but about 9-10 tpi from the top (where the rod is still round - no wrench would fit). My great hope, is that this piece was slamming up and down (didn't see any marks) causing the noise. Does this make sense?
I ordered new Crane adjustable pushrods which should be here tomorrow, hopefully, morning. Not sure of their tpi yet - but I will check my technique against the insert information and let you know if I am off
)).
I like your idea of using the straw to determine TDC of each cylinder :bigsmiley12:. I have been gauging with pretty good accuracy TDC just by the feel of the wheel going around - but I've been doing it more than anyone should ever have too at any one time! :lol
To see if I have your technique clear:
Disconnect the negative terminal on the battery
s)
You rotate the rear wheel [on a jack, in 5th] to get a cylinder to TDC - all the time watching the PRs move while the PRs are extended but not tight, i.e. they touch the rocker arms and lifters but just lightly?.
Once a cylinder is at TDC on the compression stroke, i.e. after a revolution is complete and the intake closes then the straw rises, you adjust the respective PRs.
Adjusting a PR is done by tightening [with finger and thumb] against the lifter, causing it to bleed down just until you can [again with finger and thumb] get the 3 3/12 turns in?
Tighten the jam nut (the rod can now rotate around?), then move to the other cylinder.
Turn the wheel through several cycles - if no pops, clanks, squeeks, or other odd noises then hook up the battery and take a listen with the engine running. Can you start the engine without having the pushrod tubes closed up - or do you mean just hitting the starter, i.e. getting the starter to move the back wheel?
Nothing abnormal -- it's ride time
I can't wait (It's not like I've been out of the country!!!)
I like it...if I've got it!!
Regarding the number of turns I would need to:
Depending on the tpi (let's hope it's nothing odd like 18):
Figure # of flats to cover 1/2 of the lifter piston stroke
[Just to review:
Threads per inch x 6 = threads per flat
1/threads per flat = X (or portion of the inch that one flat covers)
Since the PR is only to cover 1/2 of the lifter piston stroke distance you divide that known value in half)
1/2 lifter piston stroke distance/X = # flats
# flats/6 = Number of turns and possible partial turns or flats]
If I have figured out the noise (i.e. the broken PR), it should only be a matter of a few hours of waiting for the delivery, putting in the PRs and, dare I say it? My bikes new engine gets broken in!!! :yahoo
I guess tomorrow, I will know a lot more -- Thanks again TQ :newsmile106:
CatWoman