Hi Mr. Hoople,Are you saying you can re-boot the electronics and the problem will go away until next time. If so, a re-boot forces a re-park of the IAC stepper motor.
You say you replaced the IAC. I assume with a brand new OEM. If so, as a test I would disconnect the power commander and see if the problem goes away.
If IAC is new OEM, my money is on a problem with the power commander.
The power commander can block DTC's from posting.
Still not fix my problem vacuum is good iac is good no leakeage as well. next idea?