Looks like you've gained some weight and lost some hair since you were in Salt Springs. :s
Thanks. Project hd to go on hold for a bit. Wife got a email from US embassy to pick up her passport so with luck she has a visa we will find out when we get there
On the bike we got the electrical done and are redoing a bad starter.
The fork stanchions are hard chrome to withstand the rubbing of the seals the working area of the stanchions needs to be in perfect condition or the fork seals will very quickly leak
If there are only a few rust pits on the working area then it is possible to fill the pits with a good quality epoxy resin and sand with a fine grade paper till they are completely smooth then cover with boots
Prior to filling the pits heat up the area with a gas torch to expel any moisture
However I do not like to take chances with my life so personally I would replace the stanchions
Winter roads here in the Uk can be hard on a bike after changing the stanchions on a Motto Guzzi every spring for 2 years I fitted boots with the third set and they were still good 8 years later when the bike was sold
Brian
I agree with fin 676 as to the tube area of the seals. If it is minor minor pitting where the seals ride then you can take some 1500- 2000 grit sand paper with lubricant and sand them down. Do the sanding in round motion around the tube, not up & down. By going up & down you create small grooves that the seal could leak through. I wouldn't try to paint or powder coat. That would change to OD of the the tube and probably wear the seals out to quickly. The rubber boots would be good.
tourbox
Fine steel wool and keep it lubed with tranny oil