it might be worth changing the float needle again as you may have a bad one now the rubber coating on the tip of the needle is easily damaged and can harden with age (just cos its newly fitted doesn't mean its a good one)
and the problems started after it was fitted id go back there again
the level in the float bowl should be below the top edge of the float bowl
approx 3/4 full
if you get frustrated enough to change the carb don't dismiss the mikuni hsr42as i found it works well for me and doesn't ice up the same in the early months of the year (its on the 92 softail) yet the 93 Sportster and 94 Dyna work OK with the standard CV a wee bit of icing on the Dyna
hope this helps
Brian
HS42 on order from jp cycles... I have sunk too much time and money into this lemon. I am looking forward to increased torque and performance as many claim comes with the Mikuni HS42.
Don't expect much. The CV is a really good carb; you could have purchased a used CV40 for less than $100.
Thanks for the info., if it runs the same exact performance I will be pleased as punch. To Brian's point, I also live in a cold climate (Canada) so the tolerance to icing is an added bonus. I am not knocking the CV stock carb but three HD dealers and two independant shops all pointed to Mikuni as the best replacement so I anticipate that it is the right decision.
Let us know how that works out for ya.