I have found on My bikes that the clutch NEEDS to be set in the tightest adjustment positions so that the clutch plates get Opened
as far as possible... I use the setting at 1/2 a turn
back off on the Cold clutch pack setting.(.) No More!
I also keep the clutch handle set on the Tighter Side for the Proper clearance setting, using a tight 1/16" when cold, and that adjustment opens a little more (clearance) when bike warms up..... NOT more than 1/16 at the GAP on the handle.... You know what i mean here.
If your clutch pack is set at 3/4 a turn or
more "OUT" you don't get the FULL advantage of Opening-Separation of the clutch disc and you get the CLUNK...
Also and Very important.... I pull clutch all the way IN and wait until I Hear the Clutch Stop and Believe me IF set properly it Will THEN i shift to first...
NO CLUNK...
Even set properly and the Right lube and amount of it in the Primary, By Not holding the clutch
In Fully for about 10 seconds,Especially when cold and first start, until the clutch pack stops its connected spin, Shifting into first too soon will give you that Clunk.
Most times the CLUNK CAN be avoided if the above method is used.
I keep my settings on the TOP end of the tolerances (tight) and take advantage of the MOST possible clearance so as to NOT clunk... only occasionally does mine make a Clunk.... When using MY method,, when it starts doing it regularly(Clunk),,, It is Time for a clutch and or at least a cable adjustment.
signed....BUBBIE
It has worked well for me on many harleys and never a problem in all the bikes and miles i have traveled.....
