BUBBIE
Well-Known Member
I was too embarrased and thought it was just me. I am having the same issue with my 2011 Road King
Most of the time NEW bikes have to wear in a bit,,,First 1000 miles .
THEN they need the clutch pack adjusted to the correct adjustment... I use the 1/2 turn out from touching the clutch pack on the adjuster bolt on the clutch,,,Hold adjustment so it doesn't change then Lock the Nut , set on Cold clutch... VERY SIMPLE to do so WHY pay to get it done?
Then the cable needs to be set at 1/16 to 1/8 MAX. clearance at the clutch handle housing.. You can check to see Right Now "IF" you have MORE than the Max 1/8 inch???? an easy adjustment to tighten the cabe a Little Now to GIVE more opening of the clutch plates.. 1/16 Min or the clutch throwout bearings will run and wear..
You can NOW have the clunk gone IF the other adjustment on the clutch pack is close to the 1/2 turn setting..
My settings described above Allow the Best positioning for the clutch to allow MORE open space between the clutch plates and EASIER to find neutral..
Using this adjustment, engine ready for the ride,I can pull my clutch in when cold starting and count 5 and the tyranny is NOT clunking into gear.. Now when it is HOT and JUST Needs a Little adjustment cause it clinks a little too much, I will RE-adjust the cable, taking out the SLACK as it is More than the 1/8 inch.. Next time around,,, I do the full adjustment over again, starting with the cable Loosened and do the clutch at a 1/2 turn out(cold set) and tighten the cable to the right spot and I am good for another no-clunk ride for a looong time..
Your clutch should have at-least 1 inch of travel From the squeezed handle-bar position OR a little More,,, Before it starts to Grab...
Just My Way
signed....BUBBIE